Product Description
Product Description
Customized Small Module Gear Large Batch High Precision Nylon Spur Small Plastic Gears Pom Gear Wheels
Company Profile
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Customized |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Plastic |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions
In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let's look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Synthesis of epicyclic gear trains for automotive automatic transmissions
The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation's A World in Motion(r) award.
Applications
The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Cost
The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to "float." If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow "float." It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.
editor by CX 2023-05-30
Large Gear Wheels Customized Helical Bevel Gear for Truck Rear Drive Ale near me x Gea price r
Product Description
Large CZPT s CZPT ized CZPT cal Bevel Gear for CZPT Rear CZPT Alex Gear
1.Company: HangZhou CZPT CZPT ry Industry & CZPT Co., Ltd.
2. After-sale servicesOEM service
4.Model No:6/37
5.Package: Boxes, Cartons, CZPT Pallents
6.Work for : Car CZPT Rear axle Gear
| Max | OD500MM |
| Hardness | HRC 58-62 |
| Meterial | Carbon steel such as 20CrMnTiH(Can be CZPT ized) |
| Module | M1-M10 |
| Precision | Class 5-8 |
| Certificate | ISO SGS |
| Treatment | Carburizing,Hardening,tempering,High frequency Treatment,black coating,zincing,nickelage |
Company Profile
HangZhou CZPT CZPT ry is a professional manufacture of spiral bevel gear. The company has CNC milling machine, the GLEASON milling machine, rolling inspection machine, gear measuring center, a full set of metallographic analysis, inspection equipment and other related CZPT d equipment.
Our company owns gear measuring center equipped with CZPT d testing machines such as contourgraph, CZPT measuring microscope and full set netlaaographic analysis detector. According to CZPT technical requirements and through procedures of sampling, special inspection and re-examination, multi-indexes of gears like observation, measurement and tracking can be completed.
With CZPT high quality products, high credibility and CZPT y cooperation, aiming to be a highly specialized gear manufacturer of high level and all-directional service,we are looking forward to your business negotiation and CZPT promising cooperation.
FAQ
Q1: Are your products standard?
A: Our model is standard, if you have specific demand, pls tell us the details.
Q2: What is you main categories?
A: CZPT Vehicles like CZPT , Nissan, Hino , Mitsubishi, CZPT , Suzuki,Mazda etc. Agricutural CZPT ry and CZPT ctric Storage.
Q3: If we don't find what we want on your website, what should we do?
A: You can contact me directly by email for the descriptions and pictures of the products you need, we will check whether we have them.
B: We develop new items every month, and some of them have not been uploaded to website in time. Or you can send us sample by express, we will develop this item for bulk purchasing.
Q4: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
Q5:Do you test all your goods before delivery?
Yes, we have 100% test before delivery.
Spiral Bevel Gearboxes Have a Bevel Gear with Helical Teeth. Where The Direction of Dr manufacturer ive From The Drive Shaft Must Be Turned 90 Degrees to D Cost rive The Wheels
Product Description
Spiral Bevel gearboxes have a Bevel gear with CZPT cal teeth. The main application of this is where the direction of drive from the drive shaft must be turned 90 degrees to drive the wheels. The CZPT cal design produces less vibration and noise than conventional straight-cut or spur-cut gear with straight teeth. These types of gearboxes are a popular choice when noise and backlash are a concern.
Right CZPT le Gearboxes refer to such types as Worm, Bevel, CZPT cal Bevel, CZPT cal Worm, Planetary, Spiral-Bevel Gearboxes. The difference being how the gear sets are cut as well as combining different styles in different stages of a single gearbox.
Bevel gears are designed to change a shaft's rotation. Bevel gears translate one direction of force into another with the CZPT of two axles meeting at an angle of 90 degrees. With the potential to change the direction of force and the operating angle of machinery, a bevel gear has many different applications.
How Does A Compact Bevel Gearbox Work?
Compact Cubic Gearboxes Videos For CZPT ers Orders
* Malaysia CZPT ers bevel 90 degree gearbox 1:1 ratio at 300rpm 600rpm 900rpm 1200rpm 1500rpm speed Video:
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* Germany CZPT er spiral-bevel gears 1:1 ratio right angle gearbox with four-way(three output shafts) Video:
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* Nigeria client 1:1 90° right angle heavy duty CZPT , heavy spiral bevel CZPT 3 shafts Video:
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* Thailand client bevel CZPT es 3:1 ratio JTP140 90 degree transmission gearbox 3 to 1 Video:
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* Malaysia CZPT er four 10-ton jacks and four JTP140 gearboxes for motorized CZPT screw lift table Video:
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* Australia client screw jack self locking system with inverted 2.5 ton screw jacks and JTP90 gearboxes Video:
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* France CZPT er four shaft gearbox 1:1 ratio right angle gearbox four way 22mm 90 degree gear drives Video:
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* Indonesia CZPT er reduction gearbox 2:1 ratio right angle spiral bevel gear drive Video:
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* USA CZPT er high speed right angle drive 1:1 ratio 90 degree high speed CZPT es Video:
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* Mexico client JTP65 miniature spiral bevel gearbox 1:1 ratio three way testing Video:
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* One input two output CZPT es JTP90 bevel gears 90 CZPT dual output Video:
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* Brazil client JTP110 Two-way Three-way Right CZPT le Gearbox 1:1 Ratio Video:
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* India Faridabad CZPT ers JTP110 angel gearbox drive 1:1 22mm shaft 90 degree angle CZPT es Video:
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* Thailand client 90 degree gear drive box,right ange 1:1 ratio gear reducer Video:
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* Canada CZPT er acme screw jack 2 ton travel nut with JTP90 right angle gearbox and safety coupling Video:
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* Slovenia client 90 degree gearbox 1:1 ratio, right angle gearbox 1 to 1 ratio Video:
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* Brazil client bevel 90 degree gearbox 1:1 test video before shipment Video:
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* Turkey CZPT er top quality 25 kn 30x6 spindle rotating trapezoidal thread screw jacks 360mm Video:
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* USA CZPT er inverted screw jack 5 ton with 32mm shaft angle gearbox for 3 points lift system Video:
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* Malaysia CZPT er servo motor driven electric screw lift system with lifting systems accessories Video:
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* France CZPT er 5ton screw mechanism for manual table lift/worm gear hand crank raise lower platform Video:
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* Belgium Geel client miniature motorized platform lift,screw lift systems mini jacks gearboxes Video:
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* Queensland Australia client 6-jacks screw jacking systems with accessories for table lift system Video:
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* 100% safety packages & 100% standard exporting plywood cases materials videos:
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Shipment and Packing Pictures
Shipping:
1. CZPT freight: seaport to seaport, price terms CIF, FOB, EXW, CFR etc.
2. Air freight: airport to airport, price terms EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT door to door shipment, price terms DDU, CPT etc.
Packing:
100% standard exporting plywood cases.
Note: International Exporting Standard CZPT Material with Free Fumigation.
JACTON Advantages
1. CZPT standard materials for All CZPT TON brand products. We insist on choosing brand suppliers to supply the high quality raw materials to control the producing process. Optimization constantly the production processes, inspecting in each link and managing production site.
2. 100% quality assured with double quality inspections. The quality inspection by quality inspectors from processing to finished products as the first time. Before packing, the corresponding sales engineers must inspect the orders following the paper drawings, order quantities and special markings in the invoice or sales contracts as the CZPT time. After that, fill in the inspection report with signature and company stamp.
3. 100% safety transportation. Packing with strong standard export plywood cases materials (free fumigation), inner packing with epe foams to prevent products swaying and outer packing with iron sheets and CZPT eners to CZPT en the packages.
4. Internationl sales engineers have professional knowledge and skills on CZPT standard products and service. They have enough ability to solve the basic technical problem immediately whatever by phone, online chat, face to face communications.
5. All the standard products with 2D CAD Drawings (PDF, DWG and DXF formats), and 3D CAD Models (STEP, STP, MODEL, IGS, PRT and CATParT formats).
6. CZPT design CZPT , CZPT service CZPT , Free CZPT advice, Free quotes CZPT and CZPT er label CZPT .
7. Inspection equipments include motor with inverter drive system, height adjustmemt motorized lifting system, coordinate measuring machines, outside micrometers, inside micrometers, depth calipers, vernier calipers, digital calipers, hardness testers, digital noise meters, industrial infrared thermometers, digital speed measuring instruments, digital multimeters, and high precision clamp digital ammeter etc.
8. Processing with modern CZPT d machines such as CNC gear hobbing machines, CNC flank grinding machines, CNC cylindrical grinding machines, multi-axis CNC milling machines, CNC lathes and others equipments.
Finished Projects
1. Theatrical solutions stage and orchestra platform lifts projects. CZPT ers are from France, Australia, Netherlands, CZPT CZPT dom, Spain and Canada.
2. CZPT electric CZPT station projects and water conservancy projects. CZPT ers are from Vietnam, Australia, Malaysia, Russian Federation, Nepal, Pakistan, Belgium, CZPT States and CZPT CZPT dom.
3. Aircraft maintenance platforms and docking systems projects. CZPT ers are from Pakistan, Singapore and CZPT Arab Emirates.
4. Solar panel tracking system projects. CZPT ers are from Spain, India and Canada.
5. Bolted steel storage tanks and silos lifting solutions. CZPT ers are from South Africa, CZPT States, Mexico, Russian Federation, Brazil and Vietnam.
6. Dish antenna elevation and azimuth positioning projects. CZPT ers are from Singapore, Malaysia and CZPT States.
7. Railway wagon projects. CZPT ers are from South Africa.
8. Beverage can production lines. CZPT ers are from Netherlands, CZPT States, Thailand and Indonesia.
9. Steel factories production lines. CZPT ers are from Iran, CZPT States and Turkey.
10. Continuous PU sandwich panel production lines. CZPT ers are from Thailand and CZPT CZPT dom.
JACTON CZPT ers Areas(Countries)
1. American Countries: United States, Mexico, Canada, Chile, Xihu (West CZPT ) Dis.via, Brazil, Colombia, Dominican Republic, Honduras, Costa Rica, Panama, Puerto Rico, Jamaica, Trinidad and Tobago, Aruba, Argentina, Peru, Venezuela.
2. European Countries: Russia, Germany, Turkey, France, CZPT CZPT dom, CZPT , Spain, Ukraine, Poland, CZPT ia, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Belarus, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Croatia, Georgia, Armenia, CZPT uania, Slovenia, Estonia, Cyprus, Luxembourg, CZPT land.
3. Asian Countries: Malaysia, Indonesia, Singapore, Pakistan, Philippines, Vietnam, CZPT Arab Emirates, Thailand, Saudi Arabia, Iran, Turkey, India, Nepal, Yemen, ZheJiang , Sri Lanka, Israel, Jordan, Kuwait, Qatar.
4. Oceanian Countries: Australia, New Zealand, Fiji.
5. African Countries: South Africa, Egypt, Ethiopia, Nigeria, Kenya, Tanzania.
JACTON Products List
1. Manual CZPT Jacks, CZPT ctric CZPT Jacks.
2. Screw Jacks Series: JT series acme screw jacks, JTC series cubic screw jacks, JTW series machine screw jacks, JTM series worm screw jacks, JTB series ball screw jacks, JTD series cubic ball screw jacks, JSS series stainless steel screw jacks, JTS series bevel gear screw jacks, CZPT -standard series screw jacks.
3. Bevel Gearboxes Series: JT series bevel gearboxes, JTP series cubic bevel gearboxes, JTA series aluminum bevel gearboxes, JTH series hollow shaft bevel gearboxes, BSS series stainless steel bevel gearboxes.
4. Lifting Systems and Systems Accessories: two-jacks systems, three-jacks systems, four-jacks systems, six-jacks systems, eight-jacks systems. Accessories cover couplings, CZPT joints, cardan shafts, connecting shafts, electric motors, geared motors and reducers, hand wheel with crank handles, pillow block bearings, flange block bearings, rod end bearings, stop nuts, limit switches, safety nut, travel nuts, linear shafts and bearings, linear guides and bearings, telescopic spring covers, bellows boot, protective tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and position indicators etc.
5. Electric CZPT Actuators Series: Parallel heavy duty linear actuators, In-line heavy duty linear actuators.
6. Geared CZPT s and CZPT Reducers Series: helical gearmotors R series, CZPT cal bevel gearmotors K series, parallel shaft CZPT cal gearmotors F series, CZPT cal CZPT motors S series, small AC gear motor series and CZPT motor reducer series.
Contact Information
JACTON Industry Co.,Ltd (VAT No.: 9144190007026567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of CZPT Jacks (Mechanical Actuators), Bevel Gearboxes, CZPT ing Systems, CZPT ctric CZPT Actuators, Gearmotors and CZPT Reducers, and CZPT s CZPT Motion and CZPT Transmission Products in CZPT . We are Alibaba, Made-In-China and SGS (Serial NO.: QIP-ASI192186) audited manufacturer and supplier. We also have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, we consistently provide the high quality equipments to meet the CZPT ers electro-mechanical actuation, lifting and positioning needs. CZPT TON Industry guarantees quality, reliability, performance and value for today's demanding industrial applications.
Website (English): screw-jacks.en.made-in-china.com
Website (English): screw-jacks.en.made-in-china.com
Website (Chinese): screw-jacks.en.made-in-china.com
Metal Injection price Mold best ing MIM Process Steel Gear Parts Machinery Gear and Wheels Part Spur Gears Bevel Gears Helical Gears
Product Description
We offer CZPT metal parts & gears for electornic appliances , mechanical device machine parts through metal injection molding process also powder injection molding.
MIM prcess in each steps :
1. CZPT CZPT s option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing
8. CZPT properties MIM parts
Metal injection molding (MIM) is a metalworking process in which finely-powdered metal is mixed with binder material to create a"feedstock" that is then shaped and solidified using injection molding.The ability to combine several operations into one process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a CZPT technology due to the significant reduction in wastage compared to "traditional" manufacturing methods.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
We offer MIM service with material :
MIM stainless steel 303 , 304 , 316 , 17-4ph
MIM tungsten
MIM copper
custom MIM stainless steel
Metal injection moulding process CZPT metal parts
The advantages of metal injection molding for metal fabrications :
- Highest degree of design freedom for complex shapes and geometries
- Provides practical economic solutions to increasingly stringent material and product design requirements
- Functional integration of CZPT features, such as lateral drillings, interior and exterior threads and gear teeth.
- Excellent batch to batch repeatability with exceptional process capabilities
- Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools
- Components can be heat and surface treated, plated, welded and soldered
Customized metal parts specification
| Product type | precision components cnc machinery gears , planetary gears , stainless steel gear parts |
| Material | metal , Iron , stainless steel , copper ,carbon steel |
| Process | Metal injection molding , powder metallurgy , stamping |
| Treatment | Polishing , plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 20 days for mass production |
Custom metal parts
Workshop